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Double Deep Pallet Racking System is two-pallet deep rack design that is often configured back to back with another 2-pallet deep row. It can store two rows of unit goods on one or both sides of each lane. Between the two adjacent aisles, there exist 4 sets of high-rise selective pallet racks. It is widely used in tobacco, food, packaging and other industries. By eliminating the useless aisles, double deep pallet racking system can improve the warehouse utilization by increasing the storage space.
| Material | Cold rolled steel |
| Common length | 2300/ 2700 / 3000 / 3600mm / customize |
| Width | 800/ 900 / 1000 / 1100 / 1200mm |
| Height | 2000 to 10500mm |
| Thickness | column: 1.5 to 2.2mm, beam:1.2/1.5mm |
| Load capacity | 500 to 8000 kg/ layer |
| Layers | 5 to 8 adjustable layers (can be customized) |
| Color | RAL color, as per customer's requirement |
| Surface | Electrostatic spray surface |
| Characteristics | Anti rust, Corrosion protection |
| Use area | Warehouse, factory, storage place |
| Structure | Knock down structure, easy assembling, convenient for delivery |
| Remark | accept OEM or ODM |
Free on-site measurement: free on-site measurement, measuring and recording the size of the warehouse, the situation of goods, and the warehouse transportation mode. Understand the detailed data of the warehouse, we can design an appropriate, one-to-one solutions!
Free CAD drawings: free professional CAD drawings, you can learn more about the advantages of the plan, the layout of the warehouse shelves, which plan is more suitable, and the advantages are more obvious in the comparison!
Free quotation: according to the design plan to provide a quotation. Customers can understand the cost of the project more clearly, and can also compare with other racking manufacturers, compare the plan, compare the price, and choose the right racking shelf with high quality and low price.
Free sample delivery and pick-up and drop-off for factory tour: When customers understand the racking system plan, they can only understand the structure of the rack. If they want to understand the product situation more clearly, they need to see the actual product. Maobang can provide free sample delivery and free pick-up service to visit the factory
Free 3-year warranty and lifetime maintenance. As long as you purchase Maobang’s racking products, you will have free warranty within 3 years and lifetime maintenance products to relieve your worries.
Reduced the number of aisle and high space utilization.
Need to be equipped with a special scissor forklift
Suitable for warehouses with low pick-up rate, ground usage rate can reach 42%
The construction cost of each cargo space is low, and the initial investment is less. It is the lowest cost racking system in all three-dimensional warehouse systems.
Four sets of racking shelves are arranged side by side, effectively reducing the rack aisles. Each storage racking line can store more than double the pallets, so the storage capacity is much higher than that of ordinary selective shelves.
Widely used in paper-making, plastic products, tobacco, food, packaging materials and other industries.
The warehouse utilization rate is as high as 75%, and it is 30% more than ordinary beam racking.
The access to the back row of goods is the same as the drive-in rack. The storage can only be carried out after the corresponding goods in the front row are removed or moved. It is difficult to achieve first-in-first-out on the racking shelves. In order to improve the utilization rate of the warehouse, it is generally necessary to consider storing the goods in the second row before storing the goods before storing. Row of shelves.
In a warehouse of the same area, compared with single deep racks, 4 sets of racks are arranged side by side, which reduces the aisle position. Each storage line can store more than double pallets, so the inventory is larger than single-deep racks.
In fact, the two have their own advantages. The ordinary heavy-duty racks have a picking rate of 100% and can achieve first-in-first-out. However, the double deep racking space utilization rate is higher, and the selection rate is only 50%, which makes it difficult to achieve first-in-first-out.
Since there are two rows of goods in the pick-up direction of the stacker fork, a special forward-moving stacker (some called a three-way forklift) must be used. The stacker fork generally uses a 5-level fork.
Double Deep pallet rack system is designed to store racks in double rows side by side, it is similar to selective pallet rack, but it have two rows per aisle, so there are total 4 sets of selective pallet rack. That means you must need a specialized deep reach forklift to access the second pallet position to load/unload from the system. So as for the system, the pallet is first in and last out(FILO).
Double deep pallet racking system can Increase the intensity of the stored goods and maximize the space utilization of the warehouse, by eliminating aisles in the warehouse and leading to a increasing pallet positions. The ground usage rate can up to 42%.
Levels can be adjusted, and easily to convert to selective pallet rack.
Help you saving cost. Double deep selective racking system provide 50% storage space than regular selective racking with the lowest cost. Such a high storage rate and low cost racking system is adopted by many industries.
Saving forklift movement time, quickly load/unload goods.
Main applications of Double Deep Racking System:
Because of the similarities to the selective racking, the double deep pallet racking system can meet a various storage needs.
The characteristics of warehouses suitable for double deep racking system use are as follows:
The warehouse should be the one with low pickup rate, because the double deep pallet racking system is the FILO(first in and last out) system.
The warehouse should be the one with a special forklift to load/unload the goods.
The warehouse should be the one which goods is homogeneous
The components and accessories of Double Deep Pallet Racking Systems see as below:
Upright frame: the upright frame has two uprights, several diagonal bracing, horizontal bracing, footplates and the fixing elements like bolts and nuts. Guangzhou Maobang racking provide the upright with powder coating, make it to be anti-corrosion.
Beam: the beam is the horizontal long component of the double deep racking, which connect two different upright frame. Guangzhou Maobang racking has many different types of beam, such as box beam, double-welding box beam, step beam and so on, can meet the various needs of different customers.
Steel panel/plywood/wire decking: there are several different kind of accessories for customer to choose to support goods.
Other accessories: upright protector,safety pin, crush barrier.
As pallet racking system factory with 23 years experience and more than 300 employees, Maobang has our own factory and workshop. Big order, goods quality and fast delivery are supported.We cooperated with many big companies, some from China, as China Post, Debang Logistics (One of the biggest logistics company in China), Country Garden ( Famous real estate company) and many companies from Europe, Southeast Asia, Asia and South America.
Still not find the solutions for your warehouse racking system, Contact Maobang for custom flow rack shelving
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